Ordinary injection molding machine manipulator because of design reasons and technical capacity differences, the removal time of the finished product often takes 2-3 seconds or longer, for plastic products production enterprises with a cycle period of tens of seconds, the removal time is relatively small in proportion to the cycle period, and the ordinary manipulator is basically competent.

Because of the difference in design and technical capability, a normal injection robot always needs 2-3s or even longer to take out the finished plastic products. This period is only a small percentage for a production cycle which lasts for tens of seconds, so a normal injection robot is competent for such an enterprise.

For the production of plastic products with a short cycle (e. g. less than 5 seconds), the length of time taken out is very important.

However, in the field of plastic production with a short cycle time(e.g., less than 5s), the take-out time is essential.

So, how can we shorten the removal time of the manipulator? Can help you with precision high-speed manipulator.Kowey precision, it is believed that in order to shorten the removal time, it is necessary to start with both hardware and software.

How to shorten the take-out time of the injection robots? Kowey High-speed robots tell you the answer! To achieve this target, both hardware and software must be considered.

 

Hardware:Hardware：

Relying on a strong technical development team and many years of market application experience, the company can fully understand the characteristics and applications of different servo motor companies, different models of servo motors and drives, so as to develop a professional technical solution with fast cycle and smooth transition.

Equipped with a professional technical development team and years of application experience, Kowey developed a professional solution to ensure fast cycle time smoothly.

The parts of the whole machine are mostly international famous brand products, which meet the requirements of high-speed movement, fast speed, fast response and stable action;

Most of the components of Kowey robots are international famous-brand products that can meet the requirement of high-speed movement, quick response and stable action.

Optimize the design and processing of materials to ensure long-term use without deformation;

Material optimization and treatment, to ensure long-term use without deformation.

Features of the scheme:The advantages of Kowey injection robots：

1, high-speed machine standard design, more agile action, high repeatability, low noise, more durable;

     Agile in movement, precise in repetition, lower noise and more durable.

2. Double-cut arm speed design, extremely resistant to twisting swing arm, light weight, high strength, and more stable high-speed operation;

     The telescopic arm is resistant to distortion, light in weight, high strength and more stable when the speed is doubled.

3、Selection of Japan THK high-speed special guide rail, with steel ball cage self-lubricating block, with low noise, maintenance-free, high-speed performance and other characteristics, high-speed machine is the best choice.

      Select THK high-speed guide rail, self-lubricating block with steel ball cage which generates low noise, excellent high-speed performance. It is the perfect choice for high-speed injection machines.

Software aspects:Software

Including operating software and technical solutions two plates.

It includes the control system as well as technical solutions.

Most of the similar products on the market use the basic version of the operating system of the third-party company. Due to the different understanding of the high-speed application of each company, the technical improvement scheme is very limited to the speed improvement.

Most of the similar products on the market adopt a basic version of the control system provided by a third party company. Due to the different understanding of the high-speed application, the technology solution for speed-up is very limited.

For the company on the basis of ordinary manipulator control program, so that the customer mold pickup time is greatly shortened, usually 1-1.5 seconds to complete the mold removal, thin-walled cover the fastest removal time is only 0.29 seconds.

Kowey has developed a special high-speed robot control program which has greatly shortened the take-out time for customers. It only takes 1-1.5 seconds to complete in-mold extraction, and the min take-time for thin-walled product(lid) is only 0.29 seconds.

 

In addition to the speed increase, the following advantages Kowey provided for high-speed robots compared with similar products: Kowey high-speed robots also enjoy the following advantages compared with similar products:

1, the whole machine 3 seconds full guide rail does not stop centralized lubrication

     The whole machine Kowey lubricated without stopping in 3 seconds.

Similar products on the market generally only solve the lubrication of the transverse direction, and need to stop, point-to-point refueling lubrication. Kowey used Kowey precision high-speed manipulator can achieve horizontal, up and down and pull the whole guide rail oil pump centralized lubrication, convenient maintenance and greatly improve the service life.

Similar products on the market can only lubricate for traverse direction and the production line need to be paused.However, Kowey high-speed robots can achieve X, Y, Z axis directions centralized lubrication which is more convenient for maintenance and greatly extend the service life of the machine.

2, high-speed operation does not shake, can stack 25 milk tea cups is not shaking manipulator

     No shaking even under high-speed movement. It can stack 25 milk tea cups steadily.(See photo below)

The bottom of the milk tea cup is relatively small and high. A shaking manipulator cannot stack many cups.

Milktea cups are small and tall, ordinary robots can not stack too many.

 

About Zhuhai Kowey Precision Machinery Co., Ltd. About Kowey Machinery

Zhuhai Koweyo Precision Machinery Co., Ltd. is a national high-tech enterprise focusing on automation solutions in the plastic industry. Since its establishment, it has always been committed to solving all the difficulties of automation in the plastic industry, forming a high-speed removal and packaging of plastic finished products and in-mold labeling. And the core competitiveness based on in-mold inlay technology.

Zhuhai Kowey Precision Machinery Co., Ltd is a National High-tech enterprise which focuses on automatic solution in plastic industry since 2008. Kowey has been committed to solving all difficulties in the automation of plastic industry. To form the core competitiveness based on the technology of high speed robot and pack, in-mold labeling and in-mold inlay.

In 2012, we began to develop special manipulators for food packaging industries such as fast food boxes, knives, forks and spoons, aiming at the characteristics of short production cycle and 24-hour non-stop. After years of development and continuous improvement, it has been recognized by hundreds of fast food box manufacturers, and has become a deep partner of high-speed injection molding machine brand companies, with high market awareness and market share.

From 2012, Kowey began to research and develop a special arm robot for food packaging industry, such as fast food containers, knives, forks and spoons. Aiming at the characteristics of short production cycle time and 24-hour non-stop machine. After years of development and continuous improvement, Kowey has been recognized by hundreds of food packaging manufacturers, and has become the deep partner of each injection molding machine manufacturers.

Product advantages:Kowey Advantages

1, its own patent, more than 90% of the core components imported, intelligent design and application, simple and convenient operation;

     Own patents, more than 90% of core parts are imported, intelligent design and application, easier and more convenient operation.

2、One machine has multiple functions, stable operation, and efficient completion of plastic finished products into, out, cut the water, fold, stack and count;

     Multiple functions, smooth operation, high efficiency of placing, picking, cutting, folding, stacking and counting function.

3、Servo drive, high-speed machine special control software, the fastest time in the mold is 0.29 seconds, the empty cycle time is less than 2.2 seconds, to meet the faster production cycle, high speed, stability, no shaking.

   Driven by powerful servo motor, controlled by special software, Kowey High Speed robot minimum take-out time is 0.29 seconds. Free-load cycle time is less than 2.2 seconds. Can meet the requirement for faster production, more stable and take out product without shaking.

4. Deep understanding of the performance of plastic machinery, molds and auxiliary machines, and the manipulator Kowey seamlessly connected;

     Kowey robot can achieve seamless docking with each machine parts, because of the deep understanding for the performance of injection molding machinery, mold, and auxiliary equipment.

5, the whole guide three seconds centralized lubrication, maintenance does not stop, strict process control, to meet the needs of rapid long-term production.

     With the whole guide rail lubrication function, Kowey robot is lubricated in three seconds with no downtime. With the strict process control, Kowey robot meets the demand of rapid long-term production.

 

So far, the precision team has fully mastered the research and development and manufacturing technology of high-speed manipulators in the plastic industry. At present, the manipulator industry is leading the whole industry into the era of high-speed and intelligent, with many customer achievements. 

So far, Kowey research and development team have mastered the core technology of the high-speed robot in the plastic industry. And leading the whole industry into a high-speed and intelligent era. Kowey becomes your perfect partner to success.

 

Contact Kowey for more information about high speed robot.

Contact: Kowey service team

Tel: 0086-756-7769758 / 400-188-6059

Email: info@koweyrobot.com

Add: NO.830, East of Jinhai’an Road, Sanzao, Jinwan, Zhuhai, Guangdong,China